Oil and gas separator



Oct. 31, 1950 w. P. MUNK OIL AND GAS SEPARATOR Filed Sept. 4, 1945 R O N E V m Patented Oct, 31, 1950 UNITED STATES PATENT OFFICE OIL AND GAS SEPARATOR William Paul Munk, San Francisco, Calif. Application September 4, 1945, Serial No. 614,291

1 Claim. 1

This invention relates to oil and gas separators for use in oil wells.

This application is filed as a continuation in part of my Patent 2,386,564, October 9, 1945, and entitled Oil and Gas Separator.

This invention has for a primary object means and method for separating gas from oil, particularly in oil wells, during the pumping of the 'oil.

A further object of this invention is to provide an oil and gas separator that is simple in construction yet elfective in operation.

Another object of this invention is to provide, in oil and gas separators of the type employing a down-pass space for oil and gas separation and an up-pass space for pump fluid, a construction that avoids the use of pipes in the down-pass space enabling a full transverse area downpass space to be provided and yet eliminate turbulence and gas locking and provide orderly separation action.

And a further object of this invention is to provide, in oil and gas separators of the types having down-pass spaces for oil and gas sepa ration, a construction which is adaptable to all types of the above mentioned separators,

Other objects and advantages of my invention will appear as the specification proceeds.

For a better understanding of my invention, reference should be had to the accompanying drawing, in which drawing the figure is a vertical sectional view illustrating one form of my improved oil and gas separator.

In the figure of the drawingthe means to accomplish the separation ofthe oil from the gas may comprise- I, a fragmentary portion of the usual well tubing or eduction pipe.

2 is a shoe attached to the lower end of the tubing I by the usual tubing coupling 3.

4 is a separator barrel having internal threads at its upper and lower ends. The upper internal threads secure the separator barrel 4 to shoe 2, while the lower threads receive the plug 5.

B is a hold down for a standing valve or a pump and attached thereto and suspended therefrom is a flow pipe '1.

Flow pipe "I, with separator barrel 4, forms the down-pass space 8 for oil and gas separation, and also the up-pass space 9 for pump fluid, all within the barrel 4.

I0 is an upper or first annular bafiie plate in II is a lower or second annular baflle plate in down-pass space 8 and is also attached to the inner wall of the separator barrel 4. The inside diameter of bafile plate I I is enlarged as compared to the inside diameter of baflle plate I0.

Baflie plates I8 and II provide in down-pass space 8 an upper or first section above baffle plate IEI, an intermediate or second section between bafiie plates I 0 and I I and a lower or third section below bafile plate II, and the diiierence of the inside diameter of baffle plate I0 as compared to the outside diameter of flow pipe "I provides a first passage between baffie plate It! and flow pipe 'I to communicate the upper or first and the intermediate or second sections of the down-pass space 8, while the difference of the inside diameter of the baflie plate I I as compared to the outside diameter of flow pipe l provides a second passage between bafile plate II and flow pipe I to communicate the intermediate or sec- 0nd and the lower or third sections of the downpass space 8.

I2, I 3 and I4 are openings or perforations, through separator barrel 4 above, between and below baflie plates It] and II, serving to communicate the well and down-pass space 8.

down-pass space 8 and attached to the inner wall In action, fluid or oil and gas entrained in the oil enters through perforations I2 from the space (not shown) between the casing (not shown) and separator barrel 4 into the uppermost or first section of down-pass space 8. Separation of gas and oil occurs and gas vents through the uppermost of the perforations I2 and back to the well, eventually to pass up in the space (not shown) between the casing (not shown) and the tubing I and out the casing head (not shown). The specific gravity of the fluid in this space (uppermost or first section of downpass space 8) has been changed, due to separation of gas from the oil and venting of the gas, and, the fluid, now being heavier, flows downwardly in the aforementioned space. Baffle plate In deflects the downwardly moving fluid and in cooperation with the first passage directs it onto the outer wall of flow pipe 1. Adhesive forces and gravity action cause the fluid to cling to and to flow downwardly on the outer wall of flow pipe I in the'upper portion of the intermediate or second section of down-pass space 8 below baifle plate It, the fluid, upon further downward movement below baffle plate I0, also being subjected to cohesive forces, which cause the oil portion of the fluid to be drawn toward the outer wall of flow pipe I while the gas portion of the fluid is forced away from the outer wall of flow. pipe I. Simultaneously fluid enters through the 3 intermediate openings [3 into the intermediate or second section of down-pass space 8 to join with and be carried downwardly by the fluid moving downwardly on the outer wall of flow pipe I.

The fluid moving downwardly in the intermediate or second section of down-pass space 8 (especiall that fluid nearest to the inner wall of separator barrel 4) upon reaching bafile plate ii is deflected by baffle plate H and by bafiie plate H in cooperation with the second passage is directed onto the outer wall of flow pipe I and clings to and moves downwardly on the outer wall of flow pipe 3 in the upper portion of the lower or third section of down-pass space 8 by reason of the adhesive and gravity forces mentioned earlier herein.

As mentioned earlier herein, the inside diameter of baffle plate H is enlarged as compared to baffle plate i0, whereb the space (second passage) between the baffle plate E i and the flow pipe 1 is enlarged or of greater transverse area as compared to the space (first passage) between baffle plate and flow pipe 1, and thus ample area is provided for the passage of not only the fluid from the uppermost section of the down-- pass space abut also that fluid from the intermediate section of the down-pass space 8 as well.

Upon further downward movement below baffle plate H the fluid is again subjected to cohesive forces, as disclosed earlier herein, and further separation of the gas and oil portion of the fluid takes place. Simultaneously fluid enters through the uppermost of the perforations M' and into the lowermost or third section of the down-pass space 8 to join with and be carried downwardly with fluid flowing downwardly on the outer wall of flow pipe 1. At this point it may be said that the fluid is again subjected to cohesive forces which cause the oil portion of the fluid to move inwardly toward flow pipe '3, while the gas portion of the fluid separates to- Wardand is finall displaced through the lowermost perforations M and is thus vented back to the well. Because of the action just described hereinabove it will be readily seen that gas locking in the lower and intermediate sections of the down-pass space 8 is avoided. And further, because of the plural bafiie plate construction, entrance of fluid from the well through the perforations i3 and also the uppermost perforations M and into down-pass space 8 and the venting of gas through the lowermost perforations [4 and back to the well are thus facilitated, for the reason that there is no relativelt hick film of oil, as in ordinary separators, flowing downwardly on the inner wall of separator barrel 4 and through which incoming fiuid and outgoing gas would have to pass during the separating operation.

My plural baffle plate construction also permits orderly separation of the gas from the oil, avoids turbulence and also eliminates gas locking. This is so b reason of the fluid coursing downwardly (due to adhesive and gravity forces) on the outer wall of flow pipe '5 as disclosed earlier herein, so that gas, such as may still be entrained in the oil and ready for further separation from the oil and venting back to the well, is positioned (due to cohesive forces between the oil molecules and cohesive forces between the gas molecules) between the heavier i'iuid, coursing downwardly on the outer wall of flow pipe I and the separator barrel 1, and therefore is free to move through the lowermost perforations it and back to the well, there being no relatively thick obstructive fll'lll of oil on the inner wall of separator barrel 3. This construction, it is also seen, eliminates the use of pipes in the down-pass space 8 and thereby permits a full transverse-area down-pass space required for the satisfactory handling of extremely large volumes of gassy fluid.

While I have shown but two bafiie plates with my separator, I wish that it be understood that more than two bafiie plates may be employed to improve the all around efficiency of my separator. It will be noted that with tWo baffie plates but three perforated barrel section (barrel sections having perforations l2, l3 and I4) are employed; however, if three bafiie plates are employed four perforated barrel sections will be required, and if four baflle plates are employed five perforated barrel sections will be required, etc. And, further, when three bafile plates are employed the transverse areas of the spaces between the bafiie plates and the fiOW pipe 1' are varied, the trans verse area of that space between the uppermost of ie baffle plates and the flow pipe eing of least transverse area, the transverse area of that space between the intermediate bafiie plate and the flow pipe 3 being greater in transverse area as compared to that space between the uppermost bafile plate and the flow pipe '1, while the transverse area of the space between the lowermost baflle plate and flow pipe "i being greater than either of the aforementioned spaces between the aforementioned baffie plates and flow pipe 1. The above given rule is carried out in separators having four or more bafiie plates, as should be readily understood.

The invention is susceptible to many changes, variations and usages and this may be done without departing from the spirit of the invention. In this respect I desire to make reference to my separator improvement as of my co-pending Patent No. 2,386,564, October 9, 1945,

said separator (Figures 1 to 4) being modifiable to improve its all around efficiency by use of my plural baiiie plate construction-two more of my improved baffie platesin the down-pass oil and gas separator space, those versed in the art readily understanding that that can be done.

In my aforementioned co-pending Patent 2,386,564 the members and spaces of the Figure 1 of the drawing, bearing the numerals I to 9, inclusive, are similar to the members and spaces l to 9, inclusive, respectively, in the figure of drawing of the present application. The action of the fluid above baffle plate iii and below baffle plate I I in combination with perforations l2 and Id of the present application is similar to that, in my aforementioned co-pendin Patent 2,386,- 564, above and below the bafiie plate i!) in combination with perforations ii and I2, respectively. This is 'also so in connection with the balile plate i l in combination with the perforations H and i2 in the barrel l5 of the Figure 2 of the aforementioned Patent 2,886,564. In the Figures 3 and 4 of the aforementioned Patent 2,386,564 tubes l8 provide spaces 22 and 23 in the barrel 4 which spaces are similar in action to the spaces 8 and 9 of the present application and the action of the fluid movement (Figures 3 and 4 of my co-pending Patent 2,386,564) above and below baffie plate In in combination with perforations II and I2 is similar to that of the present application above bafiie plate I!) and below baflie plate H in combination with perforations l2 and M, respectively. In the aforementioned Patent 2,386,564 the specification also disclosed the idea of two or more baflie plates and three or more perforated barrel sections the difference between that patent and the present application lies in the construction of the baffle plates.

By having a construction in down-pass space 8 of the present application (the battle plates [9 and II and the first and second passages, as disclosed earlier herein), ample area for the downward movement of the fiuid from the various sections of down-pass space 8 and means to direct the downwardly moving fluid onto the outer wall of flow pipe I is not only provided, but the fluid (from the second or intermediate space between baffles l0 and II) is also directed onto the outer wall of flow pipe 1 as a layer of fluid over a layer of fiuid (from the first or upper section of down-pass space 8) moving downwardly on the outer wall of fiow'pipe i. By so doing agitation of the fluid (moving from the various sections of down-pass space 8 onto the outer wall of flow pipe 1) is kept at a minimum so that re-mixing of the separated gas with the oil portion of the fluid as the fluid courses downwardly on the outer wall of flow pipe I is kept at a minimum and the separation of the entrained gas from the oil portion of the fluid by the aforementioned cohesive forces is thus facilitated. The above noted action with the separator of the present application cannot be secured in the separator of my co-pendin Patent 2,386,564 be.- cause of the lack of variation in the baffle plate construction and the passages between the bafiie plates and the tube 1 of that patent.

I claim:

A deep well oil and gas separator, comprising: a separator barrel; a tube in said separator barrel; a down-pass space for separation of gas from oil and located between said tube and said separator barrel; an up-pass space for pump fluid and located in said tube; a first annular bafiie plate in said down-pass space and a second annular bafile plate in said down-pass space below said first annular bafile plate, said annular baflie plates being adapted to cooperate with said separator barrel to divide said down-pass space into an upper section above said first baffle plate, an intermediate section between said baflle plates and a lower section below said second baffie plate, said annular baflie plates being spaced from said tube to provide a first annular passage between said first annular baffle plate and said tube and a second annular passage between said second annular baffle plate and said tube, said first annular passage placing the bottom of the upper section of said down-pass space in communication with the top of the intermediate section of said down-pass space in such manner that fluid moving downwardly from the upper section of said down-pass space is directed onto the outer wall of the portion of said tube in the upper portion of the intermediate section of said down-pass space, and said second annular passage placing the bottom of the intermediate section of said down-pass space in communication with the. top of the lower section of said down-pass space in such manner that fluid moving downwardly-from the intermediate section of said down-pass space isdirected onto the outer wall of the portion of said tube in the upper portion of the lower section of said downpass space; openings in said separator barrel above, between and below said baffle plates, said openings placing the upper, the intermediate and the lower sections of said down-pass space in communication with the space exterior to said separator barrel; and the improvement which comprises having said second annular baille plate of a greater inside diameter than said first annular baffie plate whereby the transverse area of said second passage is made greater than the transverse area of said first passage.

WILLIAM PAUL MUNK.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS 

